Well not being one to give up...
I took the Astra apart today thinking what would cause an uneven grind? As I pondered it I thought what if the burrs were not parallel. Thinking what if someone took the burrs off or changed burrs but didn't clean the mounting surfaces... This could cause the burrs to be not-parallel.
Sure enough there seemed to be coffee grounds under the bottom burr (which I'd never had off). I cleaned it, re-assembled it and wah-lah, I'm now getting a good grind. Very even, no big chunks and fine as I need.
As I type this I'm enjoying a fine Latte.
Interesting that I can get better microfoam with the Gaggia (with silvia steam wand) than I can on my Brasilia... I'm wondering if I have too much pressure on the Brasilia... I've never checked it... down another rabbit hole.